Medical Device Automation

Implant Packing Machine

IPCM Additive Manufacturing System

Automated Sterile Implant Packaging

Ensuring Sterility, Integrity, and Compliance for Surgical Implants

An **Implant Packing Machine** is an **automated system** that precisely places and securely seals medical implants into individual, **sterile protective containers**, typically **hard blister packs**, ensuring their **sterility, integrity, and safe storage** for surgical procedures. These machines improve operational efficiency and surgical workflow by providing **consistent quality**, adhering to **strict medical standards**, and **protecting implants** from damage or contamination.

By relying on **automation and precision**, manufacturers can achieve the **high throughput** required in modern medical device production while maintaining the **Quality Assurance** and traceability demanded by regulatory bodies.

Key Aspects of Our Packing Solutions

  • Automation & Precision: Ensures correct placement of delicate implants without human contact, eliminating manual errors.
  • Sterile Packaging: Seals materials (typically PVC/PETG and Tyvek lid) under controlled conditions to maintain sterility post-sterilization.
  • Hard Blister Packs: Provides superior physical protection against transit damage and crushing, crucial for complex implants.
  • Quality Assurance: Integrated systems for seal integrity testing, print verification, and batch data logging.
  • Safety Features: Designed with **User-Friendly Design** and safety interlocks compliant with **GMP** and **CE** guidelines.
  • Customization: Tooling is adaptable for various implant shapes, sizes, and **Customization** of blister formats.

Technical Specifications (Demo Model: IPM-B300)

We offer modular and customizable packing solutions based on your implant type, throughput goals, and cleanroom environment requirements. The following are indicative specifications for a medium-speed rotary machine. Please share the technical specification with us to share the right machine model for your application.

Parameter Detail / Specification
Maximum Output Speed 300 - 600 Blisters per Hour (adjustable)
Packaging Materials **PVC, PETG, PET** forming film; **Tyvek, Foil** sealing lid
Max. Blister Area 300mm x 200mm (Custom tooling available)
Sealing Method Precise **Heat/Contact Sealing** with controllable pressure and temperature
Automation Level **Semi-Automatic/Fully Automatic** (Custom implant feeding systems)
Cleanroom Compatibility **ISO Class 7/8** ready construction (Stainless steel 316)
Quality Control Optional **Vision Inspection** for presence/correct placement; **Seal Integrity Test**

Frequently Asked Questions

Your questions about medical equipment, answered.

What types of products does Lotus Import and Export offer?

We supply high-quality engineering solutions, additive manufacturing (3D printing) systems, and advanced medical equipment, including specialized surgical instruments and automated packing machines.

Why is hard blister packaging necessary for implants?

**Hard blister packs** offer **superior physical protection** for implants against crushing, vibration, and accidental damage during transport and handling, which soft pouches cannot guarantee.

Are your Implant Packing Machines suitable for cleanroom environments?

Yes. Our machines are designed with **smooth, stainless steel surfaces** and minimal moving parts in contact with the product, making them compliant with **ISO Class 7/8 cleanroom standards**.

Can the machine handle different sizes of implants?

Absolutely. The machines use **interchangeable tooling (molds)** that can be quickly swapped to accommodate different **implant geometries** and **blister pack sizes**.

Do these machines include validation support?

Yes. We provide comprehensive documentation and support for **Installation Qualification (IQ)**, **Operational Qualification (OQ)**, and **Performance Qualification (PQ)** processes.

What materials are used for sterile sealing?

The standard materials are a rigid thermoformable bottom film (like PETG or PVC) sealed with a **medical-grade breathable lid**, typically **Tyvek**, which is compatible with ETO and radiation sterilization.

Contact

Feel Free to reach out

Address

Plot No. 22, Block C, Phase-2, Noida, Uttar Pradesh 201305, India

Call Us

+1 (555) 987-6543

Email Us

info@lotusimportexport.com

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