Engineering & Industrial Equipment

EDM Wire Cut Machine

IPCM Additive Manufacturing System

High-Precision EDM Wire Cut Machining

Achieving Complex Shapes and Fine Finishes in Hard Materials

We are a supplier of **multi-brand semi / automatic EDM wire cut machine** models. **EDM Wire Cut** technology, or Wire Electrical Discharge Machining, is essential for cutting intricate contours or cavities in pre-hardened materials with extreme precision and a superior surface finish. The process works by generating a **series of controlled sparks** between a continuously feeding thin wire electrode and the workpiece, eroding the material without making physical contact.

Our machines are suitable for the **most demanding industries**, including aerospace, medical, and mold & die making. We offer models ranging from **semi-automatic** (requiring some operator intervention) to **fully automatic** machines that feature **auto-threading**, ensuring maximum efficiency and **minimal wire breakage**.

Key Advantages of Our EDM Solutions

  • Precision & Accuracy: Capable of achieving dimensional accuracies down to $\pm 2$ micrometers ($\mu$m).
  • Complex Geometry: Easily cuts **intricate shapes, sharp corners, and tapers** that conventional machining cannot handle.
  • Hard Material Processing: Can cut any **electrically conductive material**, regardless of its hardness (e.g., hardened tool steel, carbide).
  • Superior Surface Finish: Achieves a fine finish (down to **Ra $0.1 \mu$m**) without mechanical stress or heat-affected zones.
  • Automation Options: Choose from cost-effective **Semi-Automatic** models or high-volume **Fully Automatic** systems with advanced control.

Technical Specifications (Demo Model: P-Series 400)

We work with leading brands to supply machines tailored to your specific cutting capacity, speed, and accuracy needs. The specifications below are for a mid-range CNC model. Please share the technical specification with us to share the right machine model for your application.

Parameter Detail / Specification
X/Y/Z Axis Travel **400mm x 300mm x 220mm** (Working envelope)
Max. Workpiece Dimensions (W x D x H) **700mm x 500mm x 215mm**
Max. Workpiece Weight **500 kg**
Wire Diameter Range **$\Phi 0.15$ mm to $\Phi 0.30$ mm** (Standard Brass Wire)
Maximum Taper Angle $\pm 15^{\circ}$ at 50mm height (varies by model)
Best Surface Finish (Ra) **$0.8 \mu$m to $0.1 \mu$m** (depending on number of cuts)
Machine Type **Semi / Fully Automatic** with CNC Controller

Frequently Asked Questions

Your questions about engineering equipment, answered.

What is the key advantage of EDM Wire Cutting over CNC machining?

The main advantage is the ability to cut **extremely hard metals** (e.g., hardened tool steels and carbides) and achieve **intricate, complex internal geometries** with high precision without mechanical stress.

Can EDM Wire Cut machines cut non-conductive materials?

No. Wire EDM relies on an electrical spark erosion process, meaning the workpiece **must be electrically conductive** (metals, graphite) to complete the circuit.

What is the difference between semi-automatic and fully automatic models?

**Fully automatic** models feature **auto-threading** (re-threading the wire after breakage) for unattended operation, while **semi-automatic** models require manual re-threading by the operator.

What industries commonly use EDM Wire Cut technology?

Key sectors include **mold and die manufacturing**, **aerospace**, **medical device production**, and any industry requiring **high-precision, complex metal components**.

Do you provide installation and training for the EDM machines?

Yes. We provide **full installation, calibration, commissioning**, and **in-depth operator training** to ensure your team is proficient and the machine performs optimally from day one.

How does Wire EDM achieve high precision and a good surface finish?

Precision is achieved through **multi-axis CNC control** and **fine wire diameters**. The smooth finish is attained by running **multiple, low-energy skimming cuts** after the main cut.

Contact

Feel Free to reach out

Address

Plot No. 22, Block C, Phase-2, Noida, Uttar Pradesh 201305, India

Call Us

+1 (555) 987-6543

Email Us

info@lotusimportexport.com

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