Engineering & Industrial Equipment
EDM Wire Cut Machine
High-Precision EDM Wire Cut Machining
Achieving Complex Shapes and Fine Finishes in Hard Materials
We are a supplier of **multi-brand semi / automatic EDM wire cut machine** models. **EDM Wire Cut** technology, or Wire Electrical Discharge Machining, is essential for cutting intricate contours or cavities in pre-hardened materials with extreme precision and a superior surface finish. The process works by generating a **series of controlled sparks** between a continuously feeding thin wire electrode and the workpiece, eroding the material without making physical contact.
Our machines are suitable for the **most demanding industries**, including aerospace, medical, and mold & die making. We offer models ranging from **semi-automatic** (requiring some operator intervention) to **fully automatic** machines that feature **auto-threading**, ensuring maximum efficiency and **minimal wire breakage**.
Key Advantages of Our EDM Solutions
- Precision & Accuracy: Capable of achieving dimensional accuracies down to $\pm 2$ micrometers ($\mu$m).
- Complex Geometry: Easily cuts **intricate shapes, sharp corners, and tapers** that conventional machining cannot handle.
- Hard Material Processing: Can cut any **electrically conductive material**, regardless of its hardness (e.g., hardened tool steel, carbide).
- Superior Surface Finish: Achieves a fine finish (down to **Ra $0.1 \mu$m**) without mechanical stress or heat-affected zones.
- Automation Options: Choose from cost-effective **Semi-Automatic** models or high-volume **Fully Automatic** systems with advanced control.
Technical Specifications (Demo Model: P-Series 400)
We work with leading brands to supply machines tailored to your specific cutting capacity, speed, and accuracy needs. The specifications below are for a mid-range CNC model. Please share the technical specification with us to share the right machine model for your application.
| Parameter | Detail / Specification |
|---|---|
| X/Y/Z Axis Travel | **400mm x 300mm x 220mm** (Working envelope) |
| Max. Workpiece Dimensions (W x D x H) | **700mm x 500mm x 215mm** |
| Max. Workpiece Weight | **500 kg** |
| Wire Diameter Range | **$\Phi 0.15$ mm to $\Phi 0.30$ mm** (Standard Brass Wire) |
| Maximum Taper Angle | $\pm 15^{\circ}$ at 50mm height (varies by model) |
| Best Surface Finish (Ra) | **$0.8 \mu$m to $0.1 \mu$m** (depending on number of cuts) |
| Machine Type | **Semi / Fully Automatic** with CNC Controller |
Frequently Asked Questions
Your questions about engineering equipment, answered.
What is the key advantage of EDM Wire Cutting over CNC machining?
The main advantage is the ability to cut **extremely hard metals** (e.g., hardened tool steels and carbides) and achieve **intricate, complex internal geometries** with high precision without mechanical stress.
Can EDM Wire Cut machines cut non-conductive materials?
No. Wire EDM relies on an electrical spark erosion process, meaning the workpiece **must be electrically conductive** (metals, graphite) to complete the circuit.
What is the difference between semi-automatic and fully automatic models?
**Fully automatic** models feature **auto-threading** (re-threading the wire after breakage) for unattended operation, while **semi-automatic** models require manual re-threading by the operator.
What industries commonly use EDM Wire Cut technology?
Key sectors include **mold and die manufacturing**, **aerospace**, **medical device production**, and any industry requiring **high-precision, complex metal components**.
Do you provide installation and training for the EDM machines?
Yes. We provide **full installation, calibration, commissioning**, and **in-depth operator training** to ensure your team is proficient and the machine performs optimally from day one.
How does Wire EDM achieve high precision and a good surface finish?
Precision is achieved through **multi-axis CNC control** and **fine wire diameters**. The smooth finish is attained by running **multiple, low-energy skimming cuts** after the main cut.
Contact
Feel Free to reach out
Address
Plot No. 22, Block C, Phase-2, Noida, Uttar Pradesh 201305, India
Call Us
+1 (555) 987-6543
Email Us
info@lotusimportexport.com